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1.6 pickup and sump mods

Tech Talk for Suzuki owners.

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Joined: Sat Aug 05, 2006 11:21 pm
Location: Sunshine Coast

1.6 pickup and sump mods

Post by Taff »

Thought i would share some pictures of how i made the 1300 sump and pickup work on the 1600EFI

Used the 1300 oil pickup with the 1600 end braised on, and the 1600 mount in the stock location. Took a bit of bashing, bending and grinding to get it to clear the crank and all line up, turned out to be pretty simple.

Image

Image

Image


Required a little bashing here.
Image

Couldn't really find pics of this, so hopefully this will help someone in the future.

Cheers
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Post by BlueSuzy »

Good work,

For my baleno motor i did similar, but cut out the section in the sump. As i had to mod the sump for a sensor anyway...

Also you prob could of gotten away with just the larger 12mm? section cut and braized onto the 10mm section, Where it fits into the block with the o-ring.

Have seen others do this. ;)
I am Tim
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Joined: Sat May 28, 2005 3:22 pm
Location: Melbourne, Australia

Post by PJ.zook »

BlueSuzy wrote:Good work,

For my baleno motor i did similar, but cut out the section in the sump. As i had to mod the sump for a sensor anyway...

Also you prob could of gotten away with just the larger 12mm? section cut and braized onto the 10mm section, Where it fits into the block with the o-ring.

Have seen others do this. ;)

Thats what i did, and also moved one of the forward mounts. I didnt have to cut any baffles tho, had plenty of clearance, quite a bit more than expected actually.
Motorized three seater couch buildup:

http://www.outerlimits4x4.com/viewtopic ... 0&t=196047
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Post by nicbeer »

[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
U SUK Zook Built and Sold.
New rig is 97 80 DX. 2" list 33s
Posts: 1791
Joined: Fri Aug 24, 2007 3:02 pm
Location: Kurrajong Heights, NSW

Post by BlueSuzy »

PJ.zook wrote:
BlueSuzy wrote:Good work,

For my baleno motor i did similar, but cut out the section in the sump. As i had to mod the sump for a sensor anyway...

Also you prob could of gotten away with just the larger 12mm? section cut and braized onto the 10mm section, Where it fits into the block with the o-ring.

Have seen others do this. ;)

Thats what i did, and also moved one of the forward mounts. I didnt have to cut any baffles tho, had plenty of clearance, quite a bit more than expected actually.
Well i didnt actually cut out the whole baffle, Just around the sensor part..(that baleno 1.6 needs)
I am Tim
Posts: 3098
Joined: Sat May 28, 2005 3:22 pm
Location: Melbourne, Australia

Post by PJ.zook »

Ahh i get ya, yeh i cut that bit out.
Motorized three seater couch buildup:

http://www.outerlimits4x4.com/viewtopic ... 0&t=196047
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