Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

HJ60 5Speed gearbox removal.Advise.

Tech Talk for Cruiser owners.

Moderators: toaddog, Elmo, DUDELUX

Post Reply
Posts: 32
Joined: Mon Mar 31, 2008 12:17 pm
Location: COCKATOO

HJ60 5Speed gearbox removal.Advise.

Post by vanners »

I have a hj60 with a 2H,5 speed and would like some advise on removing the gearbox.Is it a one man job at home? Are there any tricks?
Posts: 19
Joined: Wed Apr 16, 2008 8:02 pm
Location: Port Campbell

60 series gearbox removal

Post by 12HT-HJ61 »

It weighs 120kgs with transfer case,be very careful if your not using a transmission jack,but its a sraight forward exercise,no real tricks to know.
Posts: 77
Joined: Sat May 06, 2006 1:42 pm
Location: kurri kurri

Post by bludger »

get your hands on a engine hoist and put it thru your front door and lower it onto the ground that way might be easier that way lift your carpet back and you will see a cover with bolt in it take them out and that cover will lift out i'm about to do the same thing
turbo 60 series,soon to be locked
go the 40

[url]http://www.allaussie4x4.com/forum[/url]
Posts: 242
Joined: Wed Mar 19, 2008 10:56 pm
Location: Brisbane

Post by stockhorse »

Slightly off topic but may be helpful. Can you take the transfer case of the box while still in the car? might help with the weight factor when removing box.
Posts: 32
Joined: Mon Mar 31, 2008 12:17 pm
Location: COCKATOO

Post by vanners »

i was sort of looking for abit of a step by step guide.its always better to get good and accurate advice before attempting something.
Posts: 19
Joined: Wed Apr 16, 2008 8:02 pm
Location: Port Campbell

60 gearbox removal

Post by 12HT-HJ61 »

Its really very basic,just unbolt all the appropriate hardware,gearsticks and remove. Just remember they're vey heavy.
Remember to support the rear of the engine before removing.
Posts: 27
Joined: Sat Oct 25, 2008 3:58 pm
Location: morayfield

Post by rumchaser »

I just uploaded a pdf copy of the chassis/ body manual for 84-90 landcruiser which includes h41 and h55f gear boxes to megaupload pm me for the link if your interested the file is just under 100mb
Posts: 286
Joined: Mon Jul 25, 2005 8:06 pm
Location: N.Q.

Re: HJ60 5Speed gearbox removal.Advise.

Post by bigbrowndog »

vanners wrote:I have a hj60 with a 2H,5 speed and would like some advise on removing the gearbox.Is it a one man job at home? Are there any tricks?
As the blokes said they are very heavy. I bought a motorbike jack as I could not get a transmission jack at the time. It was easier to do the HJ75 than the 80 series as I did not lift the 80 series up and the transmission tunnel gets narrower restricting rear movement. The jack was around $100.00 on ebay.Using the timber on the jack lets you adjust the gearbox angle,very easy.cheers gazza
Image
Image
Posts: 6021
Joined: Sat Feb 15, 2003 11:01 pm
Location: Shed.

Post by dumbdunce »

stockhorse wrote:Slightly off topic but may be helpful. Can you take the transfer case of the box while still in the car? might help with the weight factor when removing box.

you can, but you have to completely dismantle the transfer case to do it. and you have to dismantle the transfer under the car. and reassemble it under the car. put it this way - it's a LOT easier to just set up a jack to carry the gearbox and transfer together.
Free air locker to the first 20 callers!
Post Reply

Who is online

Users browsing this forum: No registered users and 61 guests