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4wd not engaging

Tech Talk for Suzuki owners.

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RAT
Posts: 43
Joined: Tue May 23, 2006 10:37 pm
Location: Melbourne

4wd not engaging

Post by RAT »

I have a '92 vitara SWB and the front wheels are not turning.

I have switched the hubs to locked and changed the transfer stick to 4H and 4L. You can here it click into each transfer gear change but the front wheels still just sit there and don't spin.

What should I be looking into to fix this.

I also recently replaced the front pinion bearing into the diff and the front CV.
Posts: 490
Joined: Wed Mar 10, 2010 10:36 am
Location: Endeavour Hills, VIC

Re: 4wd not engaging

Post by tehekho »

RAT wrote:I have a '92 vitara SWB and the front wheels are not turning.

I have switched the hubs to locked and changed the transfer stick to 4H and 4L. You can here it click into each transfer gear change but the front wheels still just sit there and don't spin.

What should I be looking into to fix this.

I also recently replaced the front pinion bearing into the diff and the front CV.
Does the front driveshaft (Transfer - Diff) spin?
ferog wrote:I've had worse smelling fingers though.
Posts: 1183
Joined: Tue Sep 22, 2009 10:24 pm
Location: In the Hills With a Riffle

Re: 4wd not engaging

Post by V.W.Dave »

When you had the diff out did you install the locking hubs correctly?










Ohh well sounds like your going to have to burn it and be rid of the hairdressers car and upgrade to a Sierra :armsup: :armsup: :armsup:
Posts: 538
Joined: Tue Jan 13, 2009 3:52 pm
Location: sydney

Re: 4wd not engaging

Post by danssurf82 »

most prob a cv is stuffed...99% sure
[quote="MissForby"]"I like Pillows. I'm not allowed anything hard" :D[/quote]
94 vitara, rear air locker, 31's, dual battery, custom front and rear tube bars, chopped guards, reduction gears
Posts: 38
Joined: Thu Jul 05, 2007 11:02 am
Location: MORNINGTON AUSTRALIA

Re: 4wd not engaging

Post by BAZZOOK »

free wheeling hubs not engaging. need to clean and re-grease. and reassemble properly
Posts: 13
Joined: Mon Dec 26, 2005 3:13 pm
Location: East Maitland

Re: 4wd not engaging

Post by dunky »

G'day RAT, Did you sort this out yet? Mine's doing the same thing. I jacked it up with all wheels off the ground, put it into 4wd and saw the driveshafts were turning but not the wheels. Yes I had locked the hubs. Just checking before I pull things apart. Bob
Posts: 538
Joined: Tue Jan 13, 2009 3:52 pm
Location: sydney

Re: 4wd not engaging

Post by danssurf82 »

hey bob check your cvs!! more likely cv's or front diff centre than locking hubs. pm me and we can sort it out(have a spare vitara for parts)
[quote="MissForby"]"I like Pillows. I'm not allowed anything hard" :D[/quote]
94 vitara, rear air locker, 31's, dual battery, custom front and rear tube bars, chopped guards, reduction gears
Posts: 13
Joined: Mon Dec 26, 2005 3:13 pm
Location: East Maitland

Re: 4wd not engaging

Post by dunky »

Thanks for the offer. I jacked it up again today and removed the lhub covers. The spring on both sides had rusted itself solidly onto the spline. So when I turned the key from Free to Lock, it wasn't engaging because the spring stopped it. Couldn't believe my eyes; no grease just rust. Undid the complete unit, wire brushed everything and regreased them then reassembled the units. Now I need to test it out somewhere safe before I go bush just to make sure that was the problem. Hopefully I won't need the kind offer for CVs. Cheers Bob
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