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Roof rack differences been 100s GXL and Sahara

Tech Talk for Cruiser owners.

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Roof rack differences been 100s GXL and Sahara

Post by shorty_f0rty »

Hey,

I ordered a Bajarack roof rack for my 2003 100 series sahara and discoverd the front most mounts are approximately 200mm further back from where the roof rack expects them to be.

Does anyone have any specific details on the locations of the roof rack bolt holes so I can help Bajaracks (made in Mexico) make the right brackets to suit?

And another question, does the GXL have a smaller gab between bolts on the front passanger side or are they the same as all the others? I ask because I got one mount spaced differently to the rest and am wondering if this is intentional or not.

Any info is appreciated..

Andrew
Built, not bought!
'84 BJ42 - sold! :(
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Re: Roof rack differences been 100s GXL and Sahara

Post by shorty_f0rty »

So apparently there are 3 more bolts in the roof line further forward of whats visible. it requires cutting into the channel to access.

Position of the forward roof bolts can be seen here:

Image
Built, not bought!
'84 BJ42 - sold! :(
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Re: Roof rack differences been 100s GXL and Sahara

Post by Struth »

If the Sahara has a sunroof that might explain the bolts further back, this is to avoid putting stress on the roof turret where it has been weakened by the sunroof.

Cheers
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Re: Roof rack differences been 100s GXL and Sahara

Post by Shadow »

Image

This is my 2003 HDJ100R GXL roof.

For my roof rack(Powerful 4x4) I use the 3 pop-out caps i have put a yellow box around. 2 of them are shorter and have 2 bolts. the longer middle one has 3 bolts

Te powerful bar just uses brackets that pickup 2 bolts in each slot.

I haven't taken out the plastic strip to see if there are more bolt holes under there further forward as indicated by your photo.
03 HDJ100R GXL / 94 FJ45-80
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Re: Roof rack differences been 100s GXL and Sahara

Post by VooDoo »

all 100 series have 4 sets of bolts. The front plastic trim pops out

(oh, and they like to leak so waterproof them)
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Re: Roof rack differences been 100s GXL and Sahara

Post by shorty_f0rty »

Thanks guys, hoping to get some time this afternoon to install my Bajarack utility rack.. as seen here: Image
Built, not bought!
'84 BJ42 - sold! :(
'79 Coiled and turbo diesel'd FJ55
Posts: 2765
Joined: Wed Jan 14, 2004 10:32 pm
Location: somewhere out there

Re: Roof rack differences been 100s GXL and Sahara

Post by shorty_f0rty »

woop all done.

Image
Image

Thanks guys :)
Built, not bought!
'84 BJ42 - sold! :(
'79 Coiled and turbo diesel'd FJ55
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Re: Roof rack differences been 100s GXL and Sahara

Post by SCANAS »

Looks like you picked up a nice one Andrew! Jealous of your bar and snorkel < I think ray will have a play with that. Looks like it was worth paying a little extra for.
I'm not quitting drinking, I'm retiring at the top of my game - sporting comeback likely.
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