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80 transfer front output seal with 2in body lift?

Tech Talk for Cruiser owners.

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Posts: 77
Joined: Tue Jun 05, 2007 6:49 pm
Location: southern highlands, sydney

80 transfer front output seal with 2in body lift?

Post by Brenton »

Hey guys i was wondering if anyone had changed the 80 series (part time, manual) front output seal while leaving the transfer still attached to the gearbox, I heard its pretty hard to do with the stock body height but would the 2in body lift make it possible to get to the two hard too reach bolts. I don't have the car to check over its broken down quite far from me atm. I have a spare front output housing I was going to take up with me and swap it over to make the car drivable. The current seal is just pouring out, am I dreaming? cheers brenton
Posts: 74
Joined: Wed Jun 29, 2011 3:27 pm
Location: Alice Springs

Re: 80 transfer front output seal with 2in body lift?

Post by Hilux_Ryan »

been a while since I done one in an 80, but we do that type of transfer a fair bit (also in HDJ troopys and utes) getting to the bolts isnt the hard bit, pressing the front shaft out to access the seal, pressing it back in and then reinstalling the front extension to the transfer is hard than getting the bolts, if you have a reasonable socket set.
The old Luxy was fun, but with a young family comes great responsibility.
So I swapped it for a 60. Should be able to take the whole mob camping, plus I got an extra gear, 2 less cylinders and A/C.
Posts: 77
Joined: Tue Jun 05, 2007 6:49 pm
Location: southern highlands, sydney

Re: 80 transfer front output seal with 2in body lift?

Post by Brenton »

that's good to hear, i have a spare front housing here with me that im going to replace the seal and bearing and take that up with me. so it should be all doable when i get up there then. the pressing/pulling of the parts made me grab the spare housing to fix up down here first, looks like that was the best plan. thanks mate
Posts: 384
Joined: Fri May 14, 2004 8:46 pm
Location: Yeppoon Queensland

Re: 80 transfer front output seal with 2in body lift?

Post by stinger »

Just did this on mine with Navi's father on Saturday. I only have a once inch body lift. Easy to do, just watch out for the detent ball and spring as you pull the front housing off . We left the entire cross member, etc in place. The hardest part as perviously identified was pressing out the gears and bearings and reintalling them.
Cheers,
Stinger
Ready 2 Roll - Soon to be Silver HDJ80, Duel cab, roll cage, locked, lifted, loaded, 35s-road, 38s Creepies Play & Comp
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