Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

Tube bending

General Tech Talk

Moderators: toaddog, TWISTY, V8Patrol, Moderators

Post Reply
Posts: 99
Joined: Tue Jul 03, 2012 11:04 am
Location: Humpty Doo

Tube bending

Post by 76 Tourer »

Can anybody point me in the right direction, I'm looking for some reading material regarding bending tube .

I'm looking for maybe a guide to the mathmatics behind the bending eg: how much to allow for a bend, gains, losses etc.

Cheers
Luck is when preparation meets opportunity
Posts: 1105
Joined: Wed Jan 23, 2008 8:56 pm
Location: central coast down under

Re: Tube bending

Post by stilivn »

Look on Pirate4x4 or if you got the coin buy bend tech software.
1993 80 series, 4" tough dog adjustable bb lift kit, LPG, 35" MTR'S
brooksy wrote:Branden Tagg.....He is the King of all f@rkups & a Gimps bitch after hours
Posts: 5256
Joined: Fri Jun 16, 2006 6:49 pm
Location: Melbourne

Re: Tube bending

Post by Struth »

gains and losses are all relevant to your bender and in particular the die radius, so there is no real simple answer.
Posts: 34
Joined: Thu Oct 06, 2011 8:05 am

Re: Tube bending

Post by brando4x4 »

As said by the others gains and losses are all dependent on the setup and even small things like the grade and quality of the steel.
The easiest way to see is to just bend it to the angle you want and check the lengths and radius's of the bends
this is a formula for working out the arc length of the bend to detirmine how much steel you will need for each bend

Image

EDIT:

The radius will be from the centre point/pin on your die to the centre line of the tube and the angle is the angle you want to bend
Posts: 2183
Joined: Sun Feb 27, 2005 4:15 pm
Location: newy

Re: Tube bending

Post by evanstaniland »

Pm me your email and ill send you a word doc that'll help
www.energizedracing.com
Support from:
Locktup 4x4
Arb Newcastle
Genr8 LED lighting
Yukon Gear & Axle
Overkill Engineering
Ruffstuff Specialties
Posts: 4426
Joined: Mon Mar 22, 2004 4:39 pm
Location: Sunshine Coast

Re: Tube bending

Post by bru21 »

Look on the JD2 site. Their bender manuals have plenty of info.
I never use maths as I am anal and would rather get it 100% right.
It's better to bend a bit of tube as a reference and use it to work out the lengths as you bend.
ADHD Racing would like to thank
Mrs Bru @ Sunshine Coast Developmental Physiotherapy - www.scdphysio.com.au , Ryano @ Fourbys www.generaltire.com.au Blitzkrieg Motorsport
Posts: 34
Joined: Thu Oct 06, 2011 8:05 am

Re: Tube bending

Post by brando4x4 »

bru21 wrote:Look on the JD2 site. Their bender manuals have plenty of info.
I never use maths as I am anal and would rather get it 100% right.
It's better to bend a bit of tube as a reference and use it to work out the lengths as you bend.
I agree 100% but the maths is a good guideline for a ruff estimate for each bend as it doesn't take into account the shrinking and stretching of the metals you are bending. If you have the spare tube do a few test bends to find out how much tube is needed for each bend as that is the most accurate way to do it
Posts: 99
Joined: Tue Jul 03, 2012 11:04 am
Location: Humpty Doo

Re: Tube bending

Post by 76 Tourer »

Thanks for the tips guy's the guide Evan send is exellent and the JD2 manual really bangs it home so next weekend I'll make a start

Cheers
Luck is when preparation meets opportunity
Posts: 1321
Joined: Tue Aug 03, 2004 7:56 pm
Location: Jamisiontown NSW

Re: Tube bending

Post by MARKx4 »

This is a good basic one http://www.pirate4x4.com/tech/bendin_tube/index.html" onclick="window.open(this.href);return false;

Mark.
Its not cool, unless it's got boost :)
Post Reply

Who is online

Users browsing this forum: No registered users and 2 guests