Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

Dana 60 carrier removal/install

General Tech Talk

Moderators: toaddog, TWISTY, V8Patrol, Moderators

Post Reply
Posts: 214
Joined: Tue Sep 15, 2009 5:28 pm
Location: Bathurst

Dana 60 carrier removal/install

Post by Jack S »

I've got a ford dana 60 unit bearing front diff and a rear sterling 10.5" diff. Stripping them down to build up. New centres, lockers and master install kit...

Need to remove the centre out of them both and looking for tips from people who have done it all before?
The ways it has been done, special tools needed or made it easier. Pretty much looking at how the hell do I get them out or am I better getting a professional to do it all...
Technically the housing needs to be flexed to remove and install.

I've watched some you tube videos and done research already, there in their farking tight and seems like they tight a lot of force.
Posts: 1918
Joined: Fri Aug 26, 2005 4:28 pm
Location: Melbourne

Re: Dana 60 carrier removal/install

Post by GUtripper »

If tight, you may need a diff spreader to crank it apart a touch to make fitting and removing easier.
Ive used a bent prybar to get a busted D44 centre out, ,wasnt too worried about buggering the centre as it was being replaced with a detriot.
My friends aren't holding me back..... I'm pulling 'em forward.
Posts: 297
Joined: Thu Jan 20, 2011 1:48 pm

Re: Dana 60 carrier removal/install

Post by 91Mav »

Pry bar. You can also throw a chain around the center and use a pry bar or two. Could winch it out ;)
Diff spreader's are easy to make
Posts: 1167
Joined: Tue Jun 16, 2009 10:42 am
Location: campbelltown

Re: Dana 60 carrier removal/install

Post by MogLux »

GUtripper wrote:If tight, you may need a diff spreader to crank it apart a touch to make fitting and removing easier.
Ive used a bent prybar to get a busted D44 centre out, ,wasnt too worried about buggering the centre as it was being replaced with a detriot.

Already told this Tiny..
Hell Raiser 4 seat social buggy..
Thanks to RDG Engineering, OverKill Engineering, Locktup 4x4 and C&D Automotive
Posts: 2347
Joined: Sat Jan 27, 2007 12:56 pm
Location: Perth

Re: Dana 60 carrier removal/install

Post by Z()LTAN »

Don't need a spreader. Just get two come a longs or chain blocks from front to rear diffs at the wheel ends to tweak them slightly. Out they pop by hand.

Yes, I've done this.
Locktup4x4.com.au - For all of your hardcore gear

Outlaws4x4.com
Posts: 2492
Joined: Sun Nov 24, 2002 8:57 pm
Location: Melbourne

Re: Dana 60 carrier removal/install

Post by bazzle »

And you will need to get it in again with correct preload. Investing in or renting a spreader is good.
Posts: 2347
Joined: Sat Jan 27, 2007 12:56 pm
Location: Perth

Re: Dana 60 carrier removal/install

Post by Z()LTAN »

It's a diff, not a f1.
Locktup4x4.com.au - For all of your hardcore gear

Outlaws4x4.com
Posts: 5179
Joined: Fri Dec 05, 2003 8:15 pm
Location: Brisbane Australia

Re: Dana 60 carrier removal/install

Post by Shadow »

Z()LTAN wrote:Don't need a spreader. Just get two come a longs or chain blocks from front to rear diffs at the wheel ends to tweak them slightly. Out they pop by hand.

Yes, I've done this.
at the wheel ends. wouldnt that close the centre more?
03 HDJ100R GXL / 94 FJ45-80
Posts: 2183
Joined: Sun Feb 27, 2005 4:15 pm
Location: newy

Re: Dana 60 carrier removal/install

Post by evanstaniland »

Shadow wrote:
Z()LTAN wrote:Don't need a spreader. Just get two come a longs or chain blocks from front to rear diffs at the wheel ends to tweak them slightly. Out they pop by hand.

Yes, I've done this.
at the wheel ends. wouldnt that close the centre more?
The cover is on the outside of the diff
www.energizedracing.com
Support from:
Locktup 4x4
Arb Newcastle
Genr8 LED lighting
Yukon Gear & Axle
Overkill Engineering
Ruffstuff Specialties
Posts: 5179
Joined: Fri Dec 05, 2003 8:15 pm
Location: Brisbane Australia

Re: Dana 60 carrier removal/install

Post by Shadow »

evanstaniland wrote:
Shadow wrote:
Z()LTAN wrote:Don't need a spreader. Just get two come a longs or chain blocks from front to rear diffs at the wheel ends to tweak them slightly. Out they pop by hand.

Yes, I've done this.
at the wheel ends. wouldnt that close the centre more?
The cover is on the outside of the diff

ok that makes more sense ^_^
03 HDJ100R GXL / 94 FJ45-80
Posts: 214
Joined: Tue Sep 15, 2009 5:28 pm
Location: Bathurst

Re: Dana 60 carrier removal/install

Post by Jack S »

Thanks for all the replies guys, much appreciated. I've sourced a diff spreader I can use at my disposal now so I will go that way purely due to the ease of it all, removal and install!
Post Reply

Who is online

Users browsing this forum: No registered users and 96 guests