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Transfer (additional) parts

Tech Talk for Suzuki owners.

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Posts: 4
Joined: Mon Aug 30, 2004 6:55 pm
Location: Israel

Transfer (additional) parts

Post by nirbaer »

hi all
I am new here, Nir from Israel and I just diassembled my '95 transfer case due to a worn bearing.

there are 2 parts which I am not sure where they came from and maybe someone can help me here:
1. small spring, I am preatty sute it was in one of the shifter springs I just don't know which one.
2. a small yellow plastic.

attaching a diagram of the shifter springs, and a pic of the parts.
thx.

http://img221.echo.cx/img221/6261/p41500784bz.jpg
You do not have the required permissions to view the files attached to this post.
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Posts: 614
Joined: Sat Jul 31, 2004 2:42 pm

Post by roc box »

the spring will be a detent spring from shifter.the yellow plastic thing not sure :?:
84 model hardtop, 86in wb, 36 iroks, locked front and rear, lux diffs, exo, power steer, fuel injected 4k corolla 1.3,auto transmission ,2in wheel spacers,3/4 elliptic rear
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Joined: Mon Feb 14, 2005 7:20 am
Location: Toowoomba

yellow plastic thing

Post by Jimmys »

yellow plastic thing? is it about 25 to 30 mm long has an arm or two and looks like it is supposed to catch oil?
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Joined: Mon Aug 30, 2004 6:55 pm
Location: Israel

Re: yellow plastic thing

Post by nirbaer »

Jimmys wrote:yellow plastic thing? is it about 25 to 30 mm long has an arm or two and looks like it is supposed to catch oil?


exactly, see the picture link.
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Posts: 4
Joined: Mon Aug 30, 2004 6:55 pm
Location: Israel

Post by nirbaer »

Another Q:
When closing the case, is it recommended to use a new universal gasket with red silicon or maybe use only silicon? the old gasket is worn out.
thx.
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Joined: Tue Jun 17, 2003 8:58 pm
Location: sunshine coast australia

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Post by mud4b »

you can use just silicon...
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Joined: Mon Aug 30, 2004 6:55 pm
Location: Israel

Post by nirbaer »

fixed it.
found out that the big cover MUST have a gasket, otherwise one of the bearing is compressed and the shaft would not rotate, the gasket gives an extra ~0.5 mm needed.
btw still don't know what is the yellow plastic...
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Posts: 18
Joined: Thu Oct 21, 2004 11:50 pm
Location: NOR, Perth

Post by camor »

when i rebuilt my 1.3 transfer case, i never came across any plastic bits? the springs for 4wd switch, and the shifter locating ballbearings.
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