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Removing Rusted exhaust bolts?

General Tech Talk

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Posts: 274
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Location: Gosford NSW

Removing Rusted exhaust bolts?

Post by rainsey »

Hi all,

Need to unbold, without breaking, the exhaust pipe from the base of my manafold. As expected they are rusted something feirce.

Considering the space is extremely tight, anyone got any recomendations for unbolting??.. Have been spraying WD40 but it seems to burn off (obviously) when you start up.

If I break the bastards I can see the only way of removal is to remove the manafold!!

Cheers

Rainsey
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Joined: Wed Jul 13, 2005 8:30 pm
Location: NSW

Post by Modified Toy »

heat the bolt threads with an oxy if you can.
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Location: Tasmania

Post by Tas_Dean »

Take it to a GOOD exhaust shop! They have experience with it!

Alternatively, a good soak with an industrial penetrating spray is the ticket. WD40 and the likes are crap in comparison to the industrial jobbies. Also, a good hit of heat from an oxy should help.

I've tried plenty of times to fix my own exhaust problems, but it generally works out cheaper to have a professsional do it!

Cheers, Dean
Just a web wheeler now!
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Location: Gosford NSW

Post by rainsey »

Bugger,

I already have the new exhaust.... just got one delivered from Beudesert Exhausts in QLD.... but the chalenge is to remove the old one.

Getting an oxy onto them is a tall order but the professional penetrating sprays... what are they and where the photon do you get them??

Cheers

Rainsey
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Post by Ruffy »

what both of them said! Heat it with an oxy. The nut only NOT the stud. Or exhaust shop.
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Location: Tasmania

Post by Tas_Dean »

rainsey wrote:Bugger,

I already have the new exhaust.... just got one delivered from Beudesert Exhausts in QLD.... but the chalenge is to remove the old one.

Getting an oxy onto them is a tall order but the professional penetrating sprays... what are they and where the photon do you get them??

Cheers

Rainsey
I still have a can of chesterton kicking around that I borrowed from my last employer, I imagine it came from atkins carlyle, most of our good sprays came from there. Any industrial tool supplier (blackwoods, atkins, and other local ones) should have some penetrating oils that will make crc/wd40 look like kids toys!
Alternatively, wurth (mechanical supplier) have a product called "rost off". I've got a can of that too and it's not bad!

Cheers, Dean
Just a web wheeler now!
Posts: 274
Joined: Tue Nov 16, 2004 7:38 pm
Location: Gosford NSW

Post by rainsey »

Dean,

Your a gem... I'll see if I can source some. This is their sprasolvo product.

Cheers

Rainsey
Posts: 367
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Location: Tasmania

Post by Tas_Dean »

Yep, spraysolvo, that's it!
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Post by DiStuRBeD »

Tas_Dean wrote: I've tried plenty of times to fix my own exhaust problems, but it generally works out cheaper to have a professsional do it!

Cheers, Dean
me to, ive broken so many bolts on cars, had to drill out the exhaust bolts 2 times over, replaced a gasket 6 or 7 times, where once with a exhaust place and it would of been sweet(maybe.. atleast they would have a warranty)
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...

Post by JemmyBubbles »

Spit on it and slip it off.....

Heat and more Heat...
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Post by bradley »

I'll swear by wurths "rostoff" its awesome gear, just eats the rust and unlocks them fairly easily, spray on when hot to increase the capilliary action. available in aerosol or bulk for hand sprayers.
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Post by lay80n »

bradley wrote:I'll swear by wurths "rostoff" its awesome gear, just eats the rust and unlocks them fairly easily, spray on when hot to increase the capilliary action. available in aerosol or bulk for hand sprayers.
2ND this, used ROSTOFF heaps and got pretty good results.

Layto....
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Location: geelong mexico vic aust

Re: Removing Rusted exhaust bolts?

Post by bushpig59 »

rainsey wrote:Hi all,

Need to unbold, without breaking, the exhaust pipe from the base of my manafold. As expected they are rusted something feirce.

Considering the space is extremely tight, anyone got any recomendations for unbolting??.. Have been spraying WD40 but it seems to burn off (obviously) when you start up.

If I break the bastards I can see the only way of removal is to remove the manafold!!

Cheers

Rainsey

If you have not already find this can of real spray "YEILD" by chemsearch its sold at my local Radiator place and its not cheap $32 a can trust me spray on liberally then go away then try to loosen.....
GEELONG 4 WHEEL DRIVE FORUM
www.4wdgeelong.tk
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