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Has anyone rebuilt a steering box

Tech Talk for Rover owners.

Moderator: Micka

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Posts: 181
Joined: Sun Aug 22, 2004 4:37 pm
Location: melbourne

Has anyone rebuilt a steering box

Post by swamp »

If so I would like to know any pitfalls
3 bolt if you need to know
out of my mind, back soon.
Posts: 1057
Joined: Mon Feb 10, 2003 12:28 pm
Location: Eastern Sector

Post by mickrangie »

not much u can do apart form seals... I been thru 4 4 bolts in as many years....
TD5 96 Discovery UTE.
Posts: 3278
Joined: Mon Mar 03, 2003 9:03 pm
Location: St Helena, Melbourne.

Post by Loanrangie »

You need to replace the bronze bushes and ream them to suit the sector shaft, the bush in the top is a bastard to get out as it is pressed into a blind recess.
Saddle up tonto, its the not so loanrangie! . 98 TDI DISCO lightly modded with more to come.
Posts: 181
Joined: Sun Aug 22, 2004 4:37 pm
Location: melbourne

Has anyone rebuilt a steering box

Post by swamp »

Just finished my first.
Out of the three boxes I had ,I managed to get
1 good case
1 good sector shaft
1 good worm
Put it all together with a new seal kit.
The sector shaft output seal is so tight I am unsure of the settings but the preload on the worm is set corectly so it should come good.
The torque setting tool was a pita to try and replicate and I dont know why
torque figures werent set directly off the input shaft.
Will fit it up this week and see how it goes.
out of my mind, back soon.
Posts: 181
Joined: Sun Aug 22, 2004 4:37 pm
Location: melbourne

3 bolt power steering rebuild

Post by swamp »

Fitted the box up tonight,
I cannot get any backlash on the box because the seals are still too tight
What I first thought was backlash was the initial force needed to overcome the seals,
I hope this theory is correct.
On the good side the thing does not leak.
Another box to rat for parts on the bench.
out of my mind, back soon.
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