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vitara idler arm brace

Tech Talk for Suzuki owners.

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vitara idler arm brace

Post by atari4x4 »

G'day all, has anyone braced the idler arm on a vitara, something like the one calmini do? or should i just brace & weld it to reinforce the little thing that it is? Pics anyone?
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Post by Polar_Bear »

gday dude, is yours that silver vit ive seen going down black rd?

but yeah, ive braced up my idler arm stop it bending with bigger tyres on

Image

Image
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vitara idler arm brace

Post by atari4x4 »

yup that could be me, nice bit of bracketomertry but it think my wide track mounts differently, it gives me something to work from!
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Post by suzukiboy »

What are you guys doing to bend the idler arm I am running 30" MTR and haven't bent one yet.
Suzuki Vitara JX 1.6 EFI Hardtop.
Calmini Lift, Rockhopper, Skid Plates, ARB Airlocker, Bullbar, 30" MTR, Custom Sill Sliders, Rear Bar.
See my pics
http://community.webshots.com/user/suzukiboyoz
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Post by Polar_Bear »

i'm only running 30" mtr's aswell and bent mine within the 1st week of getting them, front airlocker and power steering probably contributes to them bending :D
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idler arm brace

Post by atari4x4 »

I have'nt yet but i am certain that i will end up bending it only had my rig on the road a few weeks now, done a epic robe to carpenters rocks trip with no dramas in the vit but plan to get stuck in a rut sometime in the not to distant future. prevention is betteer than cure.

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Post by suzukiboy »

There is a good topic on Zukiworld about the idler arm.

http://www.zukiworld.com/forum/index.php?topic=14755.0
Suzuki Vitara JX 1.6 EFI Hardtop.
Calmini Lift, Rockhopper, Skid Plates, ARB Airlocker, Bullbar, 30" MTR, Custom Sill Sliders, Rear Bar.
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http://community.webshots.com/user/suzukiboyoz
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Post by Rotazuk »

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Post by atari4x4 »

finally got a start on the idler arm brace after seeing a few different designs & my 2.0l being slightly different to the 1.6l. i came up with this i just need polar_bear to weld it up for me.

cardboard template
Image

steel cut
Image

mocked up
Image

Image
---------===== LOWRANGE JUNKIE =====---------
atari4x4 build up ~ MT/R 31's, calmini, body lift, j20a, 5.12 r&p + other stuff ~
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Post by cj »

Looks good. If it works out right do you want to make another one or send me the drawings/template :D
[quote="4WD Stuff"]
I haven't quoted Grimbo because nobody takes him seriously :finger: :finger: :finger: :finger: [/quote]
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Post by atari4x4 »

cj,
i can send you a drawing of it once its finished...... my cardboard mockup is long gone. it was made up from 6mm plate that was left over from polar_bear's front bar, it will bolt up to the control arm mount & to the front crossmember/lower radiator support panel once welded. hopefully this is enough to stop the stock ilder arm brace from blowing out, its almost as bad as the coke can front diff housing.
---------===== LOWRANGE JUNKIE =====---------
atari4x4 build up ~ MT/R 31's, calmini, body lift, j20a, 5.12 r&p + other stuff ~
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Post by cj »

:cool: Thanks.
[quote="4WD Stuff"]
I haven't quoted Grimbo because nobody takes him seriously :finger: :finger: :finger: :finger: [/quote]
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Post by atari4x4 »

progress report, i had polar_bear lay a couple of welds on my ildler arm brace the other night :armsup:

gave it a lick of paint & here it is dummied up, still need to drill one more hole in the front rail but its looking beefy & should do the trick

Image
i still need to drill that hole out to M8 & bolt it all up.

Image

Image
---------===== LOWRANGE JUNKIE =====---------
atari4x4 build up ~ MT/R 31's, calmini, body lift, j20a, 5.12 r&p + other stuff ~
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Post by cj »

:cool:
[quote="4WD Stuff"]
I haven't quoted Grimbo because nobody takes him seriously :finger: :finger: :finger: :finger: [/quote]
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Post by MightyMouse »

cj - if your going to have a play with the idler, why not investigate
putting in bearings instead of bushes ?

Makes a HUGE difference to the steering feel if its possible.

Its on my list ( page 26, item 3826 ).....
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Post by cj »

I reckon your list and my list probably aren't that much different in length except for one major difference......I have something that drives and can be put into 4wd :P
[quote="4WD Stuff"]
I haven't quoted Grimbo because nobody takes him seriously :finger: :finger: :finger: :finger: [/quote]
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Post by MightyMouse »

I have something that drives and a selection of things that i can put in
4WD - its just that none of the above are in the same vehicle..... yet
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Post by atari4x4 »

MightyMouse wrote:cj - if your going to have a play with the idler, why not investigate
putting in bearings instead of bushes ?

Makes a HUGE difference to the steering feel if its possible.

Its on my list ( page 26, item 3826 ).....
thats not a bad idea, but in all honesty it drives like a drunken horse!

i'm not that fussed about the steering feel, getting home with a buggered idler arm was more of an issue.
---------===== LOWRANGE JUNKIE =====---------
atari4x4 build up ~ MT/R 31's, calmini, body lift, j20a, 5.12 r&p + other stuff ~
http://www.outerlimits4x4.com/viewtopic ... 6&t=162392" onclick="window.open(this.href);return false;
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Post by MightyMouse »

I like the arm brace idea, I missed the point a little in that whilst it
improves the feel that's mostly because it stop the bushes pounding out.

I don't have a Vit, so don't really know how well they last - so might be
unnecessary.
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Post by cj »

atari4x4 wrote:cj,
i can send you a drawing of it once its finished......
:?: ;)
[quote="4WD Stuff"]
I haven't quoted Grimbo because nobody takes him seriously :finger: :finger: :finger: :finger: [/quote]
Posts: 859
Joined: Sun Nov 12, 2006 1:49 pm
Location: Adelaide Hills S.A.

Post by atari4x4 »

cj wrote:
atari4x4 wrote:cj,
i can send you a drawing of it once its finished......
:?: ;)

:oops: :)
i've been busy "testing" it cj & with my new job i'm not seeing much daylight during the week :bad-words: i'll take some measurements & redraw it this weekend & post them up!
---------===== LOWRANGE JUNKIE =====---------
atari4x4 build up ~ MT/R 31's, calmini, body lift, j20a, 5.12 r&p + other stuff ~
http://www.outerlimits4x4.com/viewtopic ... 6&t=162392" onclick="window.open(this.href);return false;
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Post by atari4x4 »

MightyMouse wrote:I like the arm brace idea, I missed the point a little in that whilst it
improves the feel that's mostly because it stop the bushes pounding out.

I don't have a Vit, so don't really know how well they last - so might be
unnecessary.
here is polar_bears stock idler arm bracket after he bent it!
Image
---------===== LOWRANGE JUNKIE =====---------
atari4x4 build up ~ MT/R 31's, calmini, body lift, j20a, 5.12 r&p + other stuff ~
http://www.outerlimits4x4.com/viewtopic ... 6&t=162392" onclick="window.open(this.href);return false;
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Post by Polar_Bear »

bring yours around again atari, and i'll zap another one up for cj...i think i'm gonna need his help soon ;)
v840 wrote:

If you want to buy it for luxury, then you sir, are a retard.
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Post by atari4x4 »

yep, i'll be round after the weekend polar_bear! you do remember what they are don't you? i'll get some numbers off it tomorrow as i've got to give it a service!
---------===== LOWRANGE JUNKIE =====---------
atari4x4 build up ~ MT/R 31's, calmini, body lift, j20a, 5.12 r&p + other stuff ~
http://www.outerlimits4x4.com/viewtopic ... 6&t=162392" onclick="window.open(this.href);return false;
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Post by cj »

Polar_Bear wrote:bring yours around again atari, and i'll zap another one up for cj...i think i'm gonna need his help soon ;)

:cool: :armsup: :armsup:

.... but what what do you need from me :? If I can help out I'm more than happy to. You can always PM me.
[quote="4WD Stuff"]
I haven't quoted Grimbo because nobody takes him seriously :finger: :finger: :finger: :finger: [/quote]
Posts: 103
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Location: Adelaide

Post by Polar_Bear »

atari4x4 wrote:yep, i'll be round after the weekend polar_bear! you do remember what they are don't you?
:oops: nope its been bedlam here just lately, every day just turns into the next :cry: have you still got the other half of that winch plate left? ;)
v840 wrote:

If you want to buy it for luxury, then you sir, are a retard.
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Post by atari4x4 »

finally got around to getting some measurements off the idler arm brace & scratched up a bit of a drawing, its not to scale but gives an idea of the sizes required.

Image

sorry about the delays there's not enough daylight hours in a day & my zook doesn't fit in the workshop anymore
---------===== LOWRANGE JUNKIE =====---------
atari4x4 build up ~ MT/R 31's, calmini, body lift, j20a, 5.12 r&p + other stuff ~
http://www.outerlimits4x4.com/viewtopic ... 6&t=162392" onclick="window.open(this.href);return false;
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Post by atari4x4 »

d'oh, double post..... stoopid wifi
---------===== LOWRANGE JUNKIE =====---------
atari4x4 build up ~ MT/R 31's, calmini, body lift, j20a, 5.12 r&p + other stuff ~
http://www.outerlimits4x4.com/viewtopic ... 6&t=162392" onclick="window.open(this.href);return false;
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