Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

fj40 coil spring removal

Tech Talk for Cruiser owners.

Moderators: toaddog, Elmo, DUDELUX

Post Reply
Posts: 21
Joined: Sun Dec 24, 2006 9:21 pm

fj40 coil spring removal

Post by rx7fj40 »

i just bought a shorty 40 82mdl it has a very stiff ride and it has coil springs on top of the leaf springs. is this normal for this model?
can i just pull the coil springs out to give it a softer ride?

also i need to get a roll bar for it is there anywhere to buy these of the shelf?

thanks for any help
Posts: 243
Joined: Thu Jul 15, 2004 9:21 am
Location: Townsville

Post by Dane »

How many leaves does it have? Outback suspension does mods where they add coils to leaf sprung vehicles but they usually take out most of the leaves. I had a Hilux with this done front and rear and it was great. It only had two leaves in the front and three or four in the back. When you disconnected the leaves from the eye mount they actually sprung down so that the vehicle was riding on the coils only until a mega compression when the leaves kicked in for assistance. The leaves were basically only there to locate the axles. Perhaps yours was done by someone with no idea though....
Posts: 21
Joined: Sun Dec 24, 2006 9:21 pm

Post by rx7fj40 »

thanks for the reply, ill check on how many leafs there are, but it is very bouncy.
is there any way to tell if its a proper Outback suspension job?
thanks
Posts: 73
Joined: Fri Dec 17, 2004 7:49 pm
Location: Brisbane

Post by Andy_B »

If it's very bouncy, it means you most likely need new shockies.

Andy
WTB Range Rover Classic air filter box.
Posts: 243
Joined: Thu Jul 15, 2004 9:21 am
Location: Townsville

Post by Dane »

It may have a sticker if it was done by Outback but the easiest way to tell would be that it is a great improvement over standard. It sounds crap so it is probably a back yard job. If the coil looks like it is well mounted then you could experiment with removing some leaves or just take out the coil.

Andy - he originally said that the ride was "stiff", and you are right "bouncy" would be shocks.
Posts: 73
Joined: Thu Aug 12, 2004 2:04 pm
Location: perth

Post by vraamm »

when i bought my shorty it had the coils as well as a full set of leaves. the only flex was in the tyre sidewall. the coils and mounts on the diffs came off with an angle grinder.
Posts: 21
Joined: Sun Dec 24, 2006 9:21 pm

coils

Post by rx7fj40 »

im about to take the coils out as i think they might stress the chassis rail too much where its not ment to.

i have ironman shocks, does anyone know if these are a really hard type of shock.
As that may explain why the front is really hard considering the front doesnt have coils aswell.

are there different stiffness of ironman shocks? and how would i tell what type they are?

thanks
Posts: 73
Joined: Thu Aug 12, 2004 2:04 pm
Location: perth

Post by vraamm »

i think its more likely the front is stiff because of poor spring design.
things like bad shackle angle, too many leaves, leaves clamped together too tightly, leaves not tapered or leaves too thick can all make for poor flex.
Posts: 21
Joined: Sun Dec 24, 2006 9:21 pm

Post by rx7fj40 »

ok i got the coil springs out of the back a couple of days ago and all seems well.
the ride in the rear has softened alot and the over all ride seems better.

the front is still hard, im going to try some softer shockers in the front to try to loosen it up.

thanks clint
Im here for the sausage!
Posts: 15646
Joined: Wed Sep 24, 2003 7:11 pm
Location: NEWCASTLE

Post by DIRTY ROCK STAR »

mate eureka make alot of 40 stuff mate. rollbars etc.
ebay has some on it time to time.
plus any place can make u a simple 40 rollbar, dpends where you are from.
EVERYONE LOVES A 40
www.lovells.com.au
RAW4x4
Posts: 1732
Joined: Tue Feb 11, 2003 11:23 am
Location: Goulburn

Post by MY45 »

Std 40 has no coils, take them out and see how it rides then if its still bad you can take a few leaves out. 40's expecially the swb are bouncie.
----HillBilly Engineering----
Im here for the sausage!
Posts: 15646
Joined: Wed Sep 24, 2003 7:11 pm
Location: NEWCASTLE

Post by DIRTY ROCK STAR »

MY45 wrote:Std 40 has no coils, take them out and see how it rides then if its still bad you can take a few leaves out. 40's expecially the swb are bouncie.
who let you back on here??
back from the dead mo fo, hey can i have your gearing now??
EVERYONE LOVES A 40
www.lovells.com.au
RAW4x4
Posts: 1732
Joined: Tue Feb 11, 2003 11:23 am
Location: Goulburn

Post by MY45 »

DIRTY ROCK STAR wrote:
MY45 wrote:Std 40 has no coils, take them out and see how it rides then if its still bad you can take a few leaves out. 40's expecially the swb are bouncie.
who let you back on here??
back from the dead mo fo, hey can i have your gearing now??
How much do you want em, ill be back in sydney on thurs and im lookin for a good time hahahah
----HillBilly Engineering----
Im here for the sausage!
Posts: 15646
Joined: Wed Sep 24, 2003 7:11 pm
Location: NEWCASTLE

Post by DIRTY ROCK STAR »

MY45 wrote:
DIRTY ROCK STAR wrote:
MY45 wrote:Std 40 has no coils, take them out and see how it rides then if its still bad you can take a few leaves out. 40's expecially the swb are bouncie.
who let you back on here??
back from the dead mo fo, hey can i have your gearing now??
How much do you want em, ill be back in sydney on thurs and im lookin for a good time hahahah
I would rather pay cash.
EVERYONE LOVES A 40
www.lovells.com.au
RAW4x4
Posts: 42
Joined: Fri Dec 08, 2006 2:34 pm

Post by Cammo30 »

rx7fj40 wrote:thanks for the reply, ill check on how many leafs there are, but it is very bouncy.
is there any way to tell if its a proper Outback suspension job?
thanks
outback susp are around the corner from me, most OBsusp jobs have been fitted with KONI shocks, if it was done buy a backyarder
i'd check the chassis for cracks around the coil locaters as to harder coil puts to much weight in one spot causing stress cracks. the right coil and leaf set up evens the weight over 6 points of the chassis per end.

Cheers Cammo
Posts: 21
Joined: Sun Dec 24, 2006 9:21 pm

Post by rx7fj40 »

hey im in croydon aswell, no it has ironman leaf springs that are load carrying ones and ironman shocks aswell.

im going to get some new shockers for the front as the back seems much better now.

thanks clint
Posts: 860
Joined: Mon Aug 02, 2004 3:11 pm
Location: AUS

Post by scotto »

I ran the same load carrying springs for a while mate they are rough.
You can get away with taking a couple out of the pack which will improve the ride. It's a way of life with a 40!
www.3rdrock4x4.com
Posts: 21
Joined: Sun Dec 24, 2006 9:21 pm

Post by rx7fj40 »

ok im might have another problem, are my shackles ment to be on a 45deg angle?

as this is what my rears look like
Image
Posts: 21
Joined: Sun Dec 24, 2006 9:21 pm

Post by rx7fj40 »

this is the fronts

Image
Posts: 1732
Joined: Tue Feb 11, 2003 11:23 am
Location: Goulburn

Post by MY45 »

No, thats about the angle that they are std. If you pull some leaves out of the packs it should improve the angle of the shackels a bit but you will loose some ride height. That said you will also improve the atriculation (if your shocks allow it) and ride. Just know that taking out too many my cause some axle wrap. The reason those are almost upright is because they look like there 2"ish extended
----HillBilly Engineering----
Post Reply

Who is online

Users browsing this forum: No registered users and 28 guests