Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

1.6l conversion to my zook

Tech Talk for Suzuki owners.

Moderators: lay80n, sierrajim

Post Reply
Posts: 41
Joined: Sun Nov 19, 2006 8:50 pm
Location: townsville

1.6l conversion to my zook

Post by zookpower1 »

hi can some one help me please im looking at putting the 1.6l vitara in my zook and i need to know how many mods do i have to do to fit it in eg do i have to mod the sump to miss the diffs and stuff like that all the info would be good thanks for the help :)
Posts: 242
Joined: Fri Nov 17, 2006 10:27 am
Location: Perth, WA

Post by croatian4x4 »

lol i will tell you what just about all the boys/girls have told me here. Do a search and all the info is there. sorry just feels good being the "other" guy for once:P hehe
Posts: 5634
Joined: Sun May 08, 2005 10:07 pm
Location: diagonally parked in a parralell universe

Post by fool_injected »

I will be starting a thread (for the bible) on this conversion very shortly
Just waiting for the halfcut to arrive, still
The thread will be through and contain alot of pics

Hopefully in the next week or two

There are several ways to doit, personally I find a bolt up conversion the easiest
I am using a kit which I brought of BenT from this forum
The installation should be fairly straight forward the difficulty will be the wiring

cheers
Wayne
[url=http://www.4x4masters.com.au/]Australian 4X4 Masters Series website[/url]

non illegitimi carborundum!

[url=http://www.suzuki4wd.com.au/forum/]Suzuki 4wd Club of NSW forum[/url]
Posts: 5634
Joined: Sun May 08, 2005 10:07 pm
Location: diagonally parked in a parralell universe

Post by fool_injected »

croatian4x4 wrote:lol i will tell you what just about all the boys/girls have told me here. Do a search and all the info is there. sorry just feels good being the "other" guy for once:P hehe
:rofl: you search nazi :D
[url=http://www.4x4masters.com.au/]Australian 4X4 Masters Series website[/url]

non illegitimi carborundum!

[url=http://www.suzuki4wd.com.au/forum/]Suzuki 4wd Club of NSW forum[/url]
Posts: 41
Joined: Sun Nov 19, 2006 8:50 pm
Location: townsville

Post by zookpower1 »

thanks for that i just pm ben t to see how much for the kit and if he still does it i need to do the motor swap badley
Posts: 5714
Joined: Fri Nov 22, 2002 3:55 pm
Location: Perth WA.

Post by nicbeer »

Have a look at my build up also, updating it more as i go.

If u have a spoa then should be ok with sump, SUA, then u will have to swap,

btw search and u will find.

Nic
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
U SUK Zook Built and Sold.
New rig is 97 80 DX. 2" list 33s
Posts: 5634
Joined: Sun May 08, 2005 10:07 pm
Location: diagonally parked in a parralell universe

Post by fool_injected »

Body lift may be also required for the Vitara inlet
[url=http://www.4x4masters.com.au/]Australian 4X4 Masters Series website[/url]

non illegitimi carborundum!

[url=http://www.suzuki4wd.com.au/forum/]Suzuki 4wd Club of NSW forum[/url]
Posts: 5714
Joined: Fri Nov 22, 2002 3:55 pm
Location: Perth WA.

Post by nicbeer »

Yes on the mpfi efi vit motor, all depends on how u mount the motor and iff u want a bonnet vent or not. i went the 2" BL and have enough clearance to play under there. also wanted it for other things


Nic
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
U SUK Zook Built and Sold.
New rig is 97 80 DX. 2" list 33s
Posts: 41
Joined: Sun Nov 19, 2006 8:50 pm
Location: townsville

Post by zookpower1 »

i have the body lift ready to do at the same time
User avatar
NIK
Posts: 974
Joined: Wed Aug 13, 2003 12:13 pm
Location: Newcastle

Post by NIK »

I just read through the bible but I didnt find any reference to the flywheel. Do you use the 1300 flywheel and clutch?
Do you need to get it engineered or just blue slipped as its only a small increase from 1300 to 1600?
Thanks Nik
Posts: 4825
Joined: Sun May 04, 2003 6:33 pm
Location: Berwick vic

Post by droopypete »

NIK wrote: Do you use the 1300 flywheel and clutch?
Thanks Nik
Yes.

is your 1.6 carb or EFI?
Peter.
Cable bracing is the way of the future!

v840 said "That sounds like a booty fab, hack job piece of shit no offence."
Posts: 5714
Joined: Fri Nov 22, 2002 3:55 pm
Location: Perth WA.

Post by nicbeer »

NIK wrote:I just read through the bible but I didnt find any reference to the flywheel. Do you use the 1300 flywheel and clutch?
Do you need to get it engineered or just blue slipped as its only a small increase from 1300 to 1600?
Thanks Nik
I have the mpfi efi motor and used the sierra flywheel and clutch
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
U SUK Zook Built and Sold.
New rig is 97 80 DX. 2" list 33s
Posts: 5634
Joined: Sun May 08, 2005 10:07 pm
Location: diagonally parked in a parralell universe

Post by fool_injected »

Flywheel is determined by the gearbox bellhousing, 1600 wont fit in the 1300 housing (I think)

and
The 1300 starter bolts straight up and the 1600 needs the housing ground down a little to clear the block

Vitara brake rotors and calipers are a straight swap

Vitara radiator bolts straight in

Wiring is a pain in the arse

and...
[url=http://www.4x4masters.com.au/]Australian 4X4 Masters Series website[/url]

non illegitimi carborundum!

[url=http://www.suzuki4wd.com.au/forum/]Suzuki 4wd Club of NSW forum[/url]
Posts: 5714
Joined: Fri Nov 22, 2002 3:55 pm
Location: Perth WA.

Post by nicbeer »

fool_injected wrote:Flywheel is determined by the gearbox bellhousing, 1600 wont fit in the 1300 housing (I think)

and
The 1300 starter bolts straight up and the 1600 needs the housing ground down a little to clear the block

Vitara brake rotors and calipers are a straight swap

Vitara radiator bolts straight in

Wiring is a pain in the arse

and...
You will want to rethink the last quote.
rad is not a straight in, about 1.5 times bigger than a sierra one.
wiring a pita - tru
if u use the adapter kit then starter from vit is straight in.
using sierra flywheel and clutch works as u are using the sierra box with the adapter
[url=http://www.outerlimits4x4.com/viewtopic.php?p=930942#930942&highlight=]Zook[/url]
U SUK Zook Built and Sold.
New rig is 97 80 DX. 2" list 33s
User avatar
Guy
Posts: 10366
Joined: Thu Dec 12, 2002 8:43 am
Location: Wangaratta

Post by Guy »

The 1.3 radiator if it's in good nic wil have no problems cooling the 1.6.
" If governments are involved in the covering up the knowledge of aliens, Then they are doing a much better job of it than they do of everything else "
User avatar
NIK
Posts: 974
Joined: Wed Aug 13, 2003 12:13 pm
Location: Newcastle

Post by NIK »

Its carb motor just in the process of buying it and trying to get everything ready.
Not sure if the radiator is good Ive been having problems with the engine stuttering on the highway. I thought it was a fuel problem ( I have a weber) then I thought it was electrical but now I think it could be overheating because it runs fine when its cold but when pushed on the road the guage goes JUST over half and then it runs like crap. When I stop and let it cool right down it runs fine again?
Nik
Post Reply

Who is online

Users browsing this forum: No registered users and 0 guests