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VITARA 2L TD INTO A SIERRA...NEW PICS

Tech Talk for Suzuki owners.

Moderators: lay80n, sierrajim

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Location: Brisbane Australia

Post by Beastmavster »

Very short rear shaft... how much longer is that box to a Vitara one?
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Location: melting gears

Post by greg »

:shock:

Cripes, looks like you'll have to sit in the back seat to reach the gear shifter :?

How are you getting around that issue Mud4b?
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Post by mud4b »

ive never seen a vitara box so im not sure....



the gear stick sits in the hole for the t-case.
Mud4b/ OPT, Cheap rates, Not cheap work. Search Opt- option offroad on facebook. Call or Sms 0439609525.. Sunshine coast, Eudlo, 4554.
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Post by mud4b »

we got it fired up on the weekend......it moves very well.
Mud4b/ OPT, Cheap rates, Not cheap work. Search Opt- option offroad on facebook. Call or Sms 0439609525.. Sunshine coast, Eudlo, 4554.
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Post by greg »

mud4b wrote:we got it fired up on the weekend......it moves very well.


Congrats mate!

This must be the fastest engine transplant of its kind ever i reckon... that was super quick. :cool:

What's left on the list of "to do's"?
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Post by mud4b »

exhaust....clutch cylander.and have to bend the gearstick.
Mud4b/ OPT, Cheap rates, Not cheap work. Search Opt- option offroad on facebook. Call or Sms 0439609525.. Sunshine coast, Eudlo, 4554.
Posts: 3269
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Location: melting gears

Post by greg »

mud4b wrote:exhaust....clutch cylander.and have to bend the gearstick.


sweet. :cool:

I gather the body is already back on and going again.
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Post by jtraf »

Looks trick but I would have done away with the intermediate shaft altogether as we have done. By using a CV from VW u could have cut the output shaft of the gearbox off and cut a piece of VW drive shaft and machined it down to fit into the output shaft of the gearbox and welded them together. The VW CV bolts to the Sierra transfer case input flange and it all connects together also allowing for movement and some misalignment between gearbox and transfer case. This would have given you a longer rear tailshaft to play with as this only takes up about 120mm in all if that.

I have added a real basic diagram to show you what I meant with the shafts

cheers

James
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Location: sunshine coast australia

Post by mud4b »

we are not using a vit box.it seems this would be weak to me,not saying it wouldnt work though.and 120mm vs 200mm is not that much more shaft.




fitted today....clutch cyl,radiator,gearstick.
Mud4b/ OPT, Cheap rates, Not cheap work. Search Opt- option offroad on facebook. Call or Sms 0439609525.. Sunshine coast, Eudlo, 4554.
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