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EL Falcon ALT Into Sierra 1.6 with pics

Tech Talk for Suzuki owners.

Moderators: lay80n, sierrajim

Posts: 141
Joined: Fri Jan 25, 2008 10:29 pm
Location: Melbourne

EL Falcon ALT Into Sierra 1.6 with pics

Post by wideaz »

can anyone fit me up a el falcon alt upgrade to my zook
will pay good money to get it fitted
any one knows how to do it
how much im in melbourne
thanks
Last edited by wideaz on Tue Dec 23, 2008 2:21 pm, edited 2 times in total.
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Location: vic

Post by ajsr »

dude they bolt straight in
these are good things to do yourself to learn about cars.
cheers andrew
85 high roof 1.3, 6.5 tc, air lockers,ruf and 34 swampers. yep its an ugly pos.
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Location: Vic

Post by 86slowsierra »

dont you have a 1.6 now?
im not sure if this mod will be as easy as a 1.3.
[quote="v840"]Her:"Awww thats so sweet I love a man who is in touch with his blah blah blah"

You:"Giggidy."[/quote]
Posts: 265
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EL alternator

Post by BOGFROG »

It's an easy job Wideaz all the info you need is on here and you'll get more satisfaction from having a go yourself just gather all the info and parts you need and give it a crack! Here is the info you need:

http://www.outerlimits4x4.com/ftopic137417.php
http://www.outerlimits4x4.com/phpBB2/vi ... p?t=116388
http://www.outerlimits4x4.com/ftopic79826.php

Read thru this lot and you should have a firm grasp on doing this mod.

Cheers Robb.
Suzuki Sierra: half the size, half the weight, half the cost & twice the fun :lol: why would you drive anything else?
Frog Build up:
http://www.outerlimits4x4.com/ftopic145665.php&highlight=frog
Posts: 141
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Location: Melbourne

Post by wideaz »

thanks guys

yeah i have the 1.6 so i wonder if this will be any different
any one done this mod on a 1.6 carby
Posts: 53
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Location: Hobart Tasmania

Post by Superduki »

yeah I did the swap on my old 1.6 carby vit donk in my sierra. It was a straight bolt up practically, and I just changed the plug on the alternator, and all was good. I left the extra wide pully on the alternator, cause the vit donk is only a 4 rib wide or something like that?
Have a go mate, you will learn first hand then!

Cheers Superduki.
1990 GTi Swift Intercooled Turbo, Cams, LSD, - Engineered.
1985 LWB Sierra Flat Tray, GTi powered, Lux diffs, P/S, Twin Airs, Twin Winches, - Engineered.
1985 Carry Van, Stock, Daily Runner.
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Post by wideaz »

thanks superduki thats exactly what i needed to know
i will do this mod asap
also i got quoted 285 dollars for a brand new one
so i take it everyone got one at the wreckers
cheers
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Post by Gwagensteve »

Yep - wreckers are the go.

Steve.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
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Post by wideaz »

thanks steve got one already 70 bucks with 1 month warrenty
Posts: 141
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Post by wideaz »

change of mind actually im paying 100 bucks with 3 months warrenty and its the 110amp mitishibisnt ghia el fairmony alt

just wondering i need the v pulley alt dont i
reading the bible threads say the v pulley is the one i need and it doesnt matter if is a short pulley or long pulley cause my belt will fit on either way
correct???????????
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Post by Gwagensteve »

Are you sure you need a v pulley? I thought coilers had Multi V stock, and you have a vitara motor and these are often (always) multi V?

It's an easier (and better) job if your existing alternator is multi V - multi V belts cope with the load of the big alternator better.

Steve.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
Posts: 141
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Post by wideaz »

ok ill get the mulity v pulley on the alt
i dont know what my 1.6 has ill check tonight
i just dont want to brake belts like some people have
i cant believe it clears everything fine just redrill and bolt in
this is a great upgrade

all i know is when i looked at it the sticker says mitishibshi 50a
i dont need this upgrade but thought it would be good to have
more charge power is always good to have
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Post by Gwagensteve »

All the 110A alternators are multi V - you have to swap it to single V if that's what your block runs.

a single V belt is definitely marginal with the 110A alternator.

Steve.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
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Post by Moph »

Single V may be marginal but I've done 5000k's on mine with no stretch or noticeable signs of wear thus far. I do carry a spare though, just in case ;)
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Post by Gwagensteve »

I've struggled with belt slip.

Note also that falcons use a wider belt than suzuki, so a suzuki belt doesn't fit 100% properly in the falcon pulley.

Steve.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
Posts: 141
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Post by wideaz »

boys you wont beieve it

the falcon alt with 110amps bolted up straight away
no redrilling no machineing no new bolts

just changed the wire connections and used my original bolts and new belt

whole thing cost $150 with 2 new belts
took 1.5 hrs to do

now the zook starts like its on steriods all my lights winch thermo all work great with out any drop in revs or voltage
highly recommend
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Post by Moph »

Gwagensteve wrote:I've struggled with belt slip.

Note also that falcons use a wider belt than suzuki, so a suzuki belt doesn't fit 100% properly in the falcon pulley.

Steve.
Hmmm. Never noticed that before, but just checked and you're right - Falcon pulley is maybe 1 - 1.5mm wider. Belt still seems to jam in there okay though.

Haven't had any audible belt slip and I'm pretty picky with squealing bits on my cars. Am running the EL Fairmont Ghia 110A alt - not sure if it's maybe higher quality / turns more freely than the Falcon 100A???
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Post by ajsr »

wideaz wrote:boys you wont beieve it

the falcon alt with 110amps bolted up straight away
no redrilling no machineing no new bolts

just changed the wire connections and used my original bolts and new belt

whole thing cost $150 with 2 new belts
took 1.5 hrs to do

now the zook starts like its on steriods all my lights winch thermo all work great with out any drop in revs or voltage
highly recommend
meet our new DIY convert wideaz. There will be no stopping him now
;)
85 high roof 1.3, 6.5 tc, air lockers,ruf and 34 swampers. yep its an ugly pos.
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Post by smileysmoke »

pics :D :armsup:
no mods to the top bracket? good stuff
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Post by just cruizin' »

wideaz wrote:now the zook starts like its on steriods all my lights winch thermo all work great with out any drop in revs or voltage
highly recommend
Please note the alternator makes no difference to the starting capability of your engine, it's all battery baby yeah.
;)
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Post by wideaz »

maybe my batterys werent getting aenough charge now its starts better

ill get the pics tonight up for you all

yeah no mods to the bracket at all no mods anywhere just had to join the wires and it started perfectly
didnt have to change wires fuses regualtors and i had no problems with my battery lights staying on or not coming on it went smooth as
one of my best mods to my zook
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here are the pics

Post by wideaz »

NO MODIFYING ANTHING BUT WIRES DIRECT BOLT IN FOR 1.6

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image
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Post by ajsr »

man thats one pretty engine bay
never seen one so clean on a zook ;)
85 high roof 1.3, 6.5 tc, air lockers,ruf and 34 swampers. yep its an ugly pos.
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Post by mnemonix »

He must use that special carwash they've been promoting at maccas drivethrough.
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Post by RockHopper »

ajsr wrote:man thats one pretty engine bay
never seen one so clean on a zook ;)
U hav'nt seen mine then. Detailed to within an inch of it's life ;) I don't like to get my hands dirty when I'm working on it :roll:
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Post by PCRman »

lol came this close to new posting instead of reply.

Wideaz, looks good
Could you post a closeup pic of the ford sticker showing the part number and other details, it is visible in your third photo? Cheers

Also I'm trawling through all the 4pk bosch and ingram alternators to try and find a pulley that will fit on the ford alternator and allow a better fit than a 4pk belt on a 6pk pulley. Can anyone tell me the shaft diameter of the ford alt?

I may even find an different alt that comes stock with a 4pk pulley and is still a direct bolt up.
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Post by wideaz »

Image
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Post by germo »

well done wideaz!

you ok!

untill you start to dribble again!

but for now your doing good!
good tech!

ashley
build http://www.outerlimits4x4.com/ftopic130159.php&highlight=
IMHO = who cares if your Opinion is Humble! its your opinion isn't it?
so IMO it a waste of a H
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Post by zookeenie »

just make sure the pulleys are square to each other,as they are wider than the belt..if not the belt may drift under load and high revs ,and end up throwing off..TEARS!! ;)
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Post by tails83 »

can you tell us the wiring for futre refernce. or what you did.

cheers

tails.
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