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engine swap

Tech Talk for Ford, Mazda, Daihatsu & Makes that currently dont have a home.

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Posts: 122
Joined: Sat Apr 26, 2003 5:56 am
Location: holland

engine swap

Post by manus »

hi guys im goeing to do an engine swap
i now drive the f85 thats the 2 liter petrol rocky
i got a demolition salvidge rocky 2.8 tdi
so the salviged engin and tranny from that rocky is goeing into my f85
still there are some questions
1 how much hp does the 2.8 tdi acctualy have
2 has annyone done this before
3 does the entire electrical system also need swapping
4 what other problems could i run into
thanks for the advice
greets from holland
dont know
dont care
dont give a damn
and thats gonna be on the side of my car
Posts: 122
Joined: Sat Apr 26, 2003 5:56 am
Location: holland

Re: engine swap

Post by manus »

some pics of the donor car
Image
Image
Image
i already noticed i have to put engine mounts forward about 4 cm
dont know
dont care
dont give a damn
and thats gonna be on the side of my car
Posts: 327
Joined: Wed Apr 05, 2006 7:44 am
Location: Greece

Re: engine swap

Post by ferozamaniac »

Why not fixing the donor car and play with it :armsup:
www.ferozaclub.gr
[url=http://www.ferozaclub.gr][img]http://i51.photobucket.com/albums/f387/heroicentaur/forum/sign.gif[/img][/url]
Posts: 122
Joined: Sat Apr 26, 2003 5:56 am
Location: holland

Re: engine swap

Post by manus »

well the gouvernment has a rule here
cars older then 25 years are streettax free my f85 is almost 26 years old
the f75 the tdi was build in 92 and cant get tax free annymore
tax for diesel car is 3 times that of a petrol car exxept for cars older then 25 years as they are tax free
and then we have the 1/3 rule here
cars older then 25 years are allowed to swap 1/3 of the car for younger parts
but only 1/3 if u swap more they take the age of the youngest parts and say youre car was build then so u have to pay tax again
and if i look at petrol price here and diesel thats a big difference and with the fuelconsumption of the f85 1 liter at 8 km i would probably be better of swapping to the tdi
might be a bit more difficult and more work then a normal diesel but that was the only scrap rocky i could find within budget
and the donor car doesnt even have license plates on it so its not allowed to be driven exept on youre own ground
as my garden is 50meters by 120 meters its not worth it :finger:
and thats the whole story why im gonna do the swap
dont know
dont care
dont give a damn
and thats gonna be on the side of my car
Posts: 122
Joined: Sat Apr 26, 2003 5:56 am
Location: holland

Re: engine swap

Post by manus »

well we removed the engine of the tdi yesterday and i took some pics
here they are
Image
Image
Image
looks good i think
dont know
dont care
dont give a damn
and thats gonna be on the side of my car
Posts: 3099
Joined: Wed Dec 11, 2002 10:55 am
Location: Central Queensland

Re: engine swap

Post by BundyRumandCoke »

It would pay to change both front and rear diffs as well, either just the centres, or the complete diffs. Thats due to the different ratios between the petrols and the diesels.

Also, the heaters are different, well they are in RHD markets, because yours is LHD, you may not have to change it, but if you have to you could get around this by extending the heater hoses.

Yes, you will have to change all or part of the wiring harness. If I remember correctly, there is a connector beside one of the seats. You could disconect it there, leave the rear half of the harness in place, and change the front. Also, things like instrument panel, to reflect the glow plug light, ect. Then there are silly things like different length clutch cables, radiators, ect, but you should easily get around this.
Mud makes excellent toothpaste.
Posts: 122
Joined: Sat Apr 26, 2003 5:56 am
Location: holland

Re: engine swap

Post by manus »

well for the diffs were swapping the complete axles
and the heater that is no big issue as i have to take the entire dash out for swapping the electrics so at the same time heater excange is no problem
tnx for the info
now some extra pics of a striped rocky cab
Image
Image :shock:
dont know
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dont give a damn
and thats gonna be on the side of my car
Posts: 122
Joined: Sat Apr 26, 2003 5:56 am
Location: holland

Re: engine swap

Post by manus »

update wrecker has been taken apart as far as i need the parts
Image
then we lifted the body for max accicebillity
Image
Image
we cleaned the chassis and replaced the engine mounts with the diesel once and gave it a nice bleu coating
Image
Image
and thats it for now more pics will follow as we progress
dont know
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dont give a damn
and thats gonna be on the side of my car
Posts: 122
Joined: Sat Apr 26, 2003 5:56 am
Location: holland

Re: engine swap

Post by manus »

axles have been painted but not placed yet because the oil seales werent deliverd yet so they have to wait till next saturday
engine is placed new brake and fuel lines are on it
Image
were working on the body now but no pics of that yet
and as a surprice my brother in law has bought our next project so i think im gonna spent the next couple of months in the garage
Image
this is a 84 rocky but hes in bad shape so a shit load more work on it then mine but he has to wait till mine is ready again
dont know
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dont give a damn
and thats gonna be on the side of my car
Posts: 122
Joined: Sat Apr 26, 2003 5:56 am
Location: holland

Re: engine swap

Post by manus »

next update been real busy putting the car together
we painted the axles red looks great (sorry no pics was to busy)
complete wiring harness out of the wrecker put into my rocky
(still no pics)
then complete rebuild for m.o.t. or as we call it apk
and yes its got a m.o.t on it now :armsup: :armsup:
( and ye finally a pic)
Image
Image
and now on to putting on my winch and my own bumpers
update will follow
dont know
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dont give a damn
and thats gonna be on the side of my car
Posts: 77
Joined: Tue Jun 05, 2007 6:49 pm
Location: southern highlands, sydney

Re: engine swap

Post by Brenton »

nice work mate how do you like the turbo diesel over the petrol
Posts: 122
Joined: Sat Apr 26, 2003 5:56 am
Location: holland

Re: engine swap

Post by manus »

i love the turbo diesel engine shit load of extra power should have done it 7 years ago when i bought the car
before i just couldnt keep up with the other traffic when driving onroad but now i have to hold back or ill push the cars infront of me
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Posts: 51
Joined: Mon Feb 22, 2010 8:24 am
Location: Clarence, Tasmania

Re: engine swap

Post by alex.tas »

Is there a significant jump in power with the turbo to non turbo diesel? I have the standard, and kinda wished i waited to buy a turbo one.
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Re: engine swap

Post by tehekho »

alex.tas wrote:Is there a significant jump in power with the turbo to non turbo diesel? I have the standard, and kinda wished i waited to buy a turbo one.
I can tell you now that the turbo diesel rocky's - they haul ass :armsup:
ferog wrote:I've had worse smelling fingers though.
Posts: 77
Joined: Tue Jun 05, 2007 6:49 pm
Location: southern highlands, sydney

Re: engine swap

Post by Brenton »

yeah i have a td aswell i didnt mind the non turbo , but once i went turbo prob wouldnt go back , im running 33x12.5 and have no problem sitting on 100 . plus the DL diesels sound so much better than the hilux 2.8 turbo . the DL sound just like big trucks when you run no muffler lol.
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Location: Clarence, Tasmania

Re: engine swap

Post by alex.tas »

any idea to power increase? percentage wise or kw/hp
Posts: 122
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Re: engine swap

Post by manus »

hp went from 88 up to 101 at least thats what the books say
but it feels like a whole lot more
dont know
dont care
dont give a damn
and thats gonna be on the side of my car
Posts: 490
Joined: Wed Mar 10, 2010 10:36 am
Location: Endeavour Hills, VIC

Re: engine swap

Post by tehekho »

manus wrote:hp went from 88 up to 101 at least thats what the books say
but it feels like a whole lot more
Torque is the big difference on these beasts - remember it's still a diesel that only revs to 4000rpm....
ferog wrote:I've had worse smelling fingers though.
Posts: 122
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Location: holland

Re: engine swap

Post by manus »

time for a little update
placed frontbash plate and bumper
Image
Image
still have to look how to fit my winch behind that bumper
if annyone has some pics of how they done it dont hassitate to send them to me
greetz manus
dont know
dont care
dont give a damn
and thats gonna be on the side of my car
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Location: Melbourne-Australia

Re: engine swap

Post by MightyMouse »

Not quite the same but theres some pics of my Feroza ( wow that was a long time ago......... ) on WARFS with its winch and mount.

Given the similarities in vehicles and bars might be worth a quick peek.

BTW - nice job.
( usual disclaimers )

It seemed like a much better idea when I started it than it does now.
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Re: engine swap

Post by ferozamaniac »

Image
www.ferozaclub.gr
[url=http://www.ferozaclub.gr][img]http://i51.photobucket.com/albums/f387/heroicentaur/forum/sign.gif[/img][/url]
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Location: Melbourne-Australia

Re: engine swap

Post by MightyMouse »

Yup - that's it

It hadn't even got wide way back then - ah the memories :-)
( usual disclaimers )

It seemed like a much better idea when I started it than it does now.
Posts: 327
Joined: Wed Apr 05, 2006 7:44 am
Location: Greece

Re: engine swap

Post by ferozamaniac »

MightyMouse wrote:Yup - that's it

It hadn't even got wide way back then - ah the memories :-)
Thats what i noticed first thats a narrow feroza not a home made wide-track :lol:


Manus you have swapped a hole diesel engine, i am pretty sure you can come up with an good idea for your winch mounting :armsup:
www.ferozaclub.gr
[url=http://www.ferozaclub.gr][img]http://i51.photobucket.com/albums/f387/heroicentaur/forum/sign.gif[/img][/url]
Posts: 122
Joined: Sat Apr 26, 2003 5:56 am
Location: holland

Re: engine swap

Post by manus »

Manus you have swapped a hole diesel engine, i am pretty sure you can come up with an good idea for your winch mounting
im sure i will but why sort it out myselve when other people have done it before
dont know
dont care
dont give a damn
and thats gonna be on the side of my car
Posts: 490
Joined: Wed Mar 10, 2010 10:36 am
Location: Endeavour Hills, VIC

Re: engine swap

Post by tehekho »

manus wrote:
Manus you have swapped a hole diesel engine, i am pretty sure you can come up with an good idea for your winch mounting
im sure i will but why sort it out myselve when other people have done it before
I've done it. Not pretty but works and plenty strong enough.

Will put up pics if ever I remember.
ferog wrote:I've had worse smelling fingers though.
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