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Cut down Doors

Tech Talk for Suzuki owners.

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Cut down Doors

Post by bigsteve »

My Doors are almost finished, just need some paint and all is sweet.

Big Steve
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Post by Damo »

Looking good man. Is that cap pop riveted on there? what material did you use? What about the latch/lock mechanism, is it still in there? Do you just use the handle inside to open it?

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Post by skippy »

looking niiiiiiiiiiiiiiiiiice
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Post by stu »

anythink tricky or did you just hack into them with a grinder (after removing the glass and stuff)
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Post by grimbo »

nice Steve. I'll have to get some of the capping done too. Can you let me know where and how much to get them done as mine are a tad half arsed
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Post by redzook »

nice :D
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Post by bigsteve »

Damo wrote:Looking good man. Is that cap pop riveted on there? what material did you use? What about the latch/lock mechanism, is it still in there? Do you just use the handle inside to open it?

Cmawwnn!!! :D


I used 1.5 mm C channel 75mm wide and 25mm high.

The door lock for the inside handle links to a lever on top of the mechanism, I just cut a square outta the C Channel so that lever protrudes you flick it forwat=rds and the door opens.
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Post by bigsteve »

Poser shot with doors painted:
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Post by Damo »

Damn i like hardtops... :D
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Post by skippy »

uh-oh...damo's getting ideas again :finger: :D
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Post by Damo »

skippy wrote:uh-oh...damo's getting ideas again :finger: :D


No way man, got enough on my plate at the moment :roll:

bigsteve, have you done anything with the door trims yet :?:
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Post by bigsteve »

Damo wrote:
skippy wrote:uh-oh...damo's getting ideas again :finger: :D


No way man, got enough on my plate at the moment :roll:

bigsteve, have you done anything with the door trims yet :?:


The doors didn't come with trims so I cut the right shapes out of stainless, and sprayed the whole lot black.

I have a pic of the insides and the door mechanism somewhere, will post em when I can find em.
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Post by moose »

did mine at work the other day !!!!!!!
no swearing or cussing !!!!!!!

I LOVE THE PLASMA CUTTER !!!!!!!! :finger: :D

doing the same as you steve , run the lever straight off the top of the latch !!!!!!

Im going ally checkerplate , top cover , & possibly trims !!!!!

dont know wether I wanna cut up me original trims !!!! :?
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Post by bigsteve »

Pics of door mechanism
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Post by bigsteve »

Sorry, should have "Added", not "Edited"

Door mechanism shot above.

Steve
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Post by Guy »

moose wrote:Im going ally checkerplate , top cover , & possibly trims !!!!!

dont know wether I wanna cut up me original trims !!!! :?


Is that cos they are the only strait bit of the Zuk left ??? :D
" If governments are involved in the covering up the knowledge of aliens, Then they are doing a much better job of it than they do of everything else "
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Post by moose »

be nice , it has a very nice bright yello screen frame & roof !!!!! :D
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Post by Rhett »

Instead of useing the inside handle I moved the outside handle down below the lock and modifyed the bit of rod that connects them. Works like a charm. Did you have trouble with your door bein a bit flimsy after being cut? Thinken of fillen mine with space invader.
Its a wheelbase thing
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Post by Rhett »

moose wrote:did mine at work the other day !!!!!!!
no swearing or cussing !!!!!!!

I LOVE THE PLASMA CUTTER !!!!!!!! :finger: :D

doing the same as you steve , run the lever straight off the top of the latch !!!!!!

Im going ally checkerplate , top cover , & possibly trims !!!!!

dont know wether I wanna cut up me original trims !!!! :?


I thought of usen checker plate but I rekend it would be a bit rough on the arm in comps. Then agin that could b me driven.
Its a wheelbase thing
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Post by Nook »

Rhett. any chance of some closer pics....

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Post by Rhett »

Il See if I can get a pic of the inside Nook. It could be a while I don't have a digital camera and Im not taking a whole film of my bodgy workmanship.
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Post by bigsteve »

Rhett wrote: Did you have trouble with your door bein a bit flimsy after being cut?


The doors a flimsy from the factory, the only support is wedged into the buttom and glued to the skin, I pop rivited it to the skin to tension it.
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Post by Nook »

Links to my Ally doors.... would prefer fibreglass like shorty 40 style from FRP....

http://img.villagephotos.com/p/2003-7/304083/Picture011.jpg

http://img.villagephotos.com/p/2003-7/304083/Picture008.jpg

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