Notice: We request that you don't just set up a new account at this time if you are a previous user.
If you used to be one of our moderators, please feel free to reach out to Chris via the facebook Outerlimits4x4 group and he will get you set back up with access should he need you.
Recovery:If you cannot access your old email address and don't remember your password, please click here to log a change of email address so you can do a password reset.

Tough nut to crack

General Tech Talk

Moderators: toaddog, TWISTY, V8Patrol, Moderators

Post Reply
Posts: 329
Joined: Tue Jun 28, 2005 3:08 pm
Location: Sydney

Tough nut to crack

Post by Badass Bundy »

Team,
I have tried countless options to get the nuts of BOTH my rear and front diffs with no success. I have just basically rounded the front diff nut. :bad-words:
I have come to the point where I should just give in and hand it over to a mechanic to get the b@stard.
Any thoughts?
80 Series 1HD-T
Front and Rear Factory Lockers
Rear drawer system with fridge slide
10,000Lbs Winch
Built for touring
God of Athiests
Posts: 8336
Joined: Thu Aug 07, 2003 2:14 am
Location: Brownsville

Post by DamTriton »

............and your options are????????

If as stated you have tried everything you know to the point of destructon of the nut....................
George Carlin, an American Comedian said; "Think of how stupid the average person is, and realise that half of them are stupider than that".
Posts: 9
Joined: Sat Mar 22, 2008 6:18 pm
Location: brissy

Post by matty00 »

have u tryed banging a smaller sized socket onto it?
Posts: 4275
Joined: Fri Nov 22, 2002 6:41 pm
Location: Western Australia

Post by Hoonz »

weld a bit of flat bar to the nut if accessable
H( * )( * )NZ loves B( * )( * )BIES
if a fat lady falls in the forest do the trees laugh?
[quote="RUFF"]although i didnt mean to, i squealed like a girl :armsup:[/quote]
God of Athiests
Posts: 8336
Joined: Thu Aug 07, 2003 2:14 am
Location: Brownsville

Post by DamTriton »

Hoonz wrote:weld a bit of flat bar to the nut if accessable
I'm guessing it is the drive flange retaining nut on the pinion = difficult/impossible to get to...
George Carlin, an American Comedian said; "Think of how stupid the average person is, and realise that half of them are stupider than that".
Posts: 404
Joined: Sat Feb 24, 2007 8:52 pm
Location: hunter nsw

Post by ssfabricator »

i dont know the nut your talking about but if can you get to it with a grinder grind one edge down as far as possible and hit it with a cold chisel
If i just overtook you head to your nearest mechanic
Posts: 1187
Joined: Sat Nov 01, 2003 5:05 pm
Location: melbourne, Knoxfield

Post by matthewK »

i think its the drain plug your on about?

if so mate just drill a hole 12-14mm and tap the hole and use a new bolt in the existing one you rounded :)

im going to do this with the landcruiser
1995 land rover disco on 265 muddies
Posts: 329
Joined: Tue Jun 28, 2005 3:08 pm
Location: Sydney

Post by Badass Bundy »

matthewK wrote:i think its the drain plug your on about?

if so mate just drill a hole 12-14mm and tap the hole and use a new bolt in the existing one you rounded :)

im going to do this with the landcruiser
THAT IS GENIOUS!!!!

BTW, its both the drain and fill plug. Thanks Matt ;)
80 Series 1HD-T
Front and Rear Factory Lockers
Rear drawer system with fridge slide
10,000Lbs Winch
Built for touring
Posts: 782
Joined: Tue Mar 08, 2005 12:03 pm
Location: brisbane

Post by giantracing »

Badass Bundy wrote:
matthewK wrote:i think its the drain plug your on about?

if so mate just drill a hole 12-14mm and tap the hole and use a new bolt in the existing one you rounded :)

im going to do this with the landcruiser
THAT IS GENIOUS!!!!

BTW, its both the drain and fill plug. Thanks Matt ;)
great idea hey what about the magnet on the end................
build em tuff, drive em ruff.........

Custom 4wd Creations Brisbane
0438279890
Posts: 45681
Joined: Wed Nov 27, 2002 10:13 am

Post by bogged »

giantracing wrote:
Badass Bundy wrote:
matthewK wrote:i think its the drain plug your on about?

if so mate just drill a hole 12-14mm and tap the hole and use a new bolt in the existing one you rounded :)

im going to do this with the landcruiser
THAT IS GENIOUS!!!!

BTW, its both the drain and fill plug. Thanks Matt ;)
great idea hey what about the magnet on the end................
:rofl: :rofl: :rofl:
User avatar
Ice
Posts: 2429
Joined: Sun Jul 25, 2004 6:52 pm
Location: Central Coast, NSW

Post by Ice »

post up some pics of what youve ended up with sofar
xxxx wrote:
:bad-words: :snipersmile:
Posts: 19062
Joined: Sat Oct 25, 2003 11:39 pm
Location: In a horse near you

Post by chimpboy »

Ice wrote:post up some pics of what youve ended up with sofar
... for our amusement :)
This is not legal advice.
Posts: 45681
Joined: Wed Nov 27, 2002 10:13 am

Post by bogged »

chimpboy wrote:
Ice wrote:post up some pics of what youve ended up with sofar
... for our amusement :)
wondering if he was undoing the drain or doing up, with it being backwards under th car
Posts: 782
Joined: Tue Mar 08, 2005 12:03 pm
Location: brisbane

Post by giantracing »

lefty loosey
righty tighty
build em tuff, drive em ruff.........

Custom 4wd Creations Brisbane
0438279890
Posts: 838
Joined: Sat Nov 11, 2006 10:01 am
Location: SPRINGMOUNTAIN BRISBANE

Post by pigletracing »

by drill/tap & add new to bolt to the existing drain plug you might be lowering the clearence, have seen this done B4, & have also seen the new modified drain plug ripped out of the rig over rocks,only to be found when that loud clunking / banging noise of the diff centre disintergrating starts to happen.. just weld a nuw nut to the existing one & try again, then replace it & weld on a protector ring to go around it ( cut the ring from thick pipe )
DAIHATSU FEROZA UTE,V6,caged,lokd 35's
NOW SOLD
& then
GQ DUAL CAB TUFF UTE,caged,lokd,35's
NOW SOLD
& then
JK WRANGLER 4 DOOR TUFF TOURER,lifted,lokd, 35s
Posts: 7345
Joined: Wed Jun 02, 2004 3:29 pm
Location: Melbourne

Post by Gwagensteve »

X2 - Piglet is spot on.

Happens with sierras all the time, not helped by the fact they use a 3/8" square drive plug that isn't deep enough to fully engage.
[quote="greg"] some say he is a man without happy dreams, or that he sees silver linings on clouds and wonders why they are not platinum... all we know, is he's called the stevie.[/quote]
Posts: 1143
Joined: Sat Feb 10, 2007 6:11 pm
Location: Canberra

Post by chunks »

Put a picture up.
Posts: 2585
Joined: Fri Mar 28, 2008 4:45 pm
Location: SYDNEY

Post by thehanko »

X3 with piglets idea, run a tap/die up into the thread to clean it up afterwards and put in a new plug so you dont have issue in the future.

do it once do it properly.
User avatar
Ice
Posts: 2429
Joined: Sun Jul 25, 2004 6:52 pm
Location: Central Coast, NSW

Post by Ice »

chimpboy wrote:
Ice wrote:post up some pics of what youve ended up with sofar
... for our amusement :)
nah for a solution, bit hard without seeing it in person, piccies the next best thing
xxxx wrote:
:bad-words: :snipersmile:
Posts: 319
Joined: Sat Aug 04, 2007 11:09 am
Location: Grasstree Beach, QLD.

Post by jaztaz »

Give them a good hard crack with a hammer then put single hex socket on them. Or after good hard crack, nail them with cold chisel in the undo direction.
When the going gets hot, move south!
Posts: 1451
Joined: Sat Mar 18, 2006 1:25 pm
Location: hilux is in NSW.. Im in WA again

Post by brad 93hilux »

jaztaz wrote:Give them a good hard crack with a hammer then put single hex socket on them. Or after good hard crack, nail them with cold chisel in the undo direction.
Did you by chance use a multi-position socket?
As said above smack the bottom of it with a hammer as this might break the rust on the thread and use a impact socket and a ratchet/breaker bar to undo....

The impact socket has the bigger flats on it and there is less chance of stripping the edges off the nuts.

otherwise weld a nut to it and use that to undo it....

Brad
3.0L turbo diesel, 4" lift, bud's front housing, track assasin cv's, air lokker front + Rear, beadlock'd 37 stickies, high steer, 15.5" travel ranchos, high pinion diff and coils on the rear
Posts: 207
Joined: Thu Sep 20, 2007 4:37 pm
Location: victoria

Post by johno88 »

Same thing happened to my hilux on the transfercase and gear box. welded a nut to it and it works a treat. if you get it off buy a new one from east coast or some thing and they have more meat on them, so your less likely to strip it.
good luck
Posts: 214
Joined: Fri Jul 16, 2004 10:23 pm
Location: Brisbane, Aus.

Post by barbz »

I had the same thing happen to me on the weekend but I was trying to remove the bash plate on the patrol.

After I rounded the nut I just took to it with a wood chisel until it dug its groove and started to turn it, they I got out the multi grips and got it out.

Cheers
Paul
Posts: 321
Joined: Sat Jul 30, 2005 10:14 pm
Location: Canning Vale, W.A

Impact driver is your friend!!!

Post by Patchy »

mate get an impact driver put an adator to suit be it 3/8th, 1/2 or 3/4 or inpact socket, clean it up best you can, get a large purswasion stick and give it a wallop... if that doesnt work get a chissle and perswasion stick and give it a wallop smacking it in the way to undoo it.

NOTE: lots of rust off over hours, even days if you have to. you will get it
Post Reply

Who is online

Users browsing this forum: No registered users and 130 guests