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Tough nut to crack

General Tech Talk

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Tough nut to crack

Post by Badass Bundy »

Team,
I have tried countless options to get the nuts of BOTH my rear and front diffs with no success. I have just basically rounded the front diff nut. :bad-words:
I have come to the point where I should just give in and hand it over to a mechanic to get the b@stard.
Any thoughts?
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Post by DamTriton »

............and your options are????????

If as stated you have tried everything you know to the point of destructon of the nut....................
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Post by matty00 »

have u tryed banging a smaller sized socket onto it?
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Post by Hoonz »

weld a bit of flat bar to the nut if accessable
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Post by DamTriton »

Hoonz wrote:weld a bit of flat bar to the nut if accessable
I'm guessing it is the drive flange retaining nut on the pinion = difficult/impossible to get to...
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Post by ssfabricator »

i dont know the nut your talking about but if can you get to it with a grinder grind one edge down as far as possible and hit it with a cold chisel
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Post by matthewK »

i think its the drain plug your on about?

if so mate just drill a hole 12-14mm and tap the hole and use a new bolt in the existing one you rounded :)

im going to do this with the landcruiser
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Post by Badass Bundy »

matthewK wrote:i think its the drain plug your on about?

if so mate just drill a hole 12-14mm and tap the hole and use a new bolt in the existing one you rounded :)

im going to do this with the landcruiser
THAT IS GENIOUS!!!!

BTW, its both the drain and fill plug. Thanks Matt ;)
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Post by giantracing »

Badass Bundy wrote:
matthewK wrote:i think its the drain plug your on about?

if so mate just drill a hole 12-14mm and tap the hole and use a new bolt in the existing one you rounded :)

im going to do this with the landcruiser
THAT IS GENIOUS!!!!

BTW, its both the drain and fill plug. Thanks Matt ;)
great idea hey what about the magnet on the end................
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Post by bogged »

giantracing wrote:
Badass Bundy wrote:
matthewK wrote:i think its the drain plug your on about?

if so mate just drill a hole 12-14mm and tap the hole and use a new bolt in the existing one you rounded :)

im going to do this with the landcruiser
THAT IS GENIOUS!!!!

BTW, its both the drain and fill plug. Thanks Matt ;)
great idea hey what about the magnet on the end................
:rofl: :rofl: :rofl:
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Post by Ice »

post up some pics of what youve ended up with sofar
xxxx wrote:
:bad-words: :snipersmile:
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Post by chimpboy »

Ice wrote:post up some pics of what youve ended up with sofar
... for our amusement :)
This is not legal advice.
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Post by bogged »

chimpboy wrote:
Ice wrote:post up some pics of what youve ended up with sofar
... for our amusement :)
wondering if he was undoing the drain or doing up, with it being backwards under th car
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Post by giantracing »

lefty loosey
righty tighty
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Post by pigletracing »

by drill/tap & add new to bolt to the existing drain plug you might be lowering the clearence, have seen this done B4, & have also seen the new modified drain plug ripped out of the rig over rocks,only to be found when that loud clunking / banging noise of the diff centre disintergrating starts to happen.. just weld a nuw nut to the existing one & try again, then replace it & weld on a protector ring to go around it ( cut the ring from thick pipe )
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Post by Gwagensteve »

X2 - Piglet is spot on.

Happens with sierras all the time, not helped by the fact they use a 3/8" square drive plug that isn't deep enough to fully engage.
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Post by chunks »

Put a picture up.
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Post by thehanko »

X3 with piglets idea, run a tap/die up into the thread to clean it up afterwards and put in a new plug so you dont have issue in the future.

do it once do it properly.
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Post by Ice »

chimpboy wrote:
Ice wrote:post up some pics of what youve ended up with sofar
... for our amusement :)
nah for a solution, bit hard without seeing it in person, piccies the next best thing
xxxx wrote:
:bad-words: :snipersmile:
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Post by jaztaz »

Give them a good hard crack with a hammer then put single hex socket on them. Or after good hard crack, nail them with cold chisel in the undo direction.
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Post by brad 93hilux »

jaztaz wrote:Give them a good hard crack with a hammer then put single hex socket on them. Or after good hard crack, nail them with cold chisel in the undo direction.
Did you by chance use a multi-position socket?
As said above smack the bottom of it with a hammer as this might break the rust on the thread and use a impact socket and a ratchet/breaker bar to undo....

The impact socket has the bigger flats on it and there is less chance of stripping the edges off the nuts.

otherwise weld a nut to it and use that to undo it....

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Post by johno88 »

Same thing happened to my hilux on the transfercase and gear box. welded a nut to it and it works a treat. if you get it off buy a new one from east coast or some thing and they have more meat on them, so your less likely to strip it.
good luck
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Post by barbz »

I had the same thing happen to me on the weekend but I was trying to remove the bash plate on the patrol.

After I rounded the nut I just took to it with a wood chisel until it dug its groove and started to turn it, they I got out the multi grips and got it out.

Cheers
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Impact driver is your friend!!!

Post by Patchy »

mate get an impact driver put an adator to suit be it 3/8th, 1/2 or 3/4 or inpact socket, clean it up best you can, get a large purswasion stick and give it a wallop... if that doesnt work get a chissle and perswasion stick and give it a wallop smacking it in the way to undoo it.

NOTE: lots of rust off over hours, even days if you have to. you will get it
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